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HomeMy WebLinkAbout~Master - procure the services of Babcock Power Services of Marlborough Massachusetts, in the amount of $69,300 to perform the Unit 7 Attemperator Spay Flow Study RESOLUTION NO. 22-493 RESOLUTION TO PROCURE THE SERVICES OF BABCOCK POWER SERVICES OF MARLBOROUGH, MASSACHUSETTS, TO PERFORM THE UNIT 7 ATTEMPERATOR SPAY FLOW STUDY FOR THE CITY OF AMES,IOWA WHEREAS, the City's Power Plant operates two natural gas-fired boilers,which generate steam to produce electricity. These are referred to as Unit 7 and Unit 8. The boilers consist of tubes containing water; tubes in the lower part of the boiler are referred to as "waterwall"tubes, and the upper section of the boiler is referred to as the "superheat"; and, WHEREAS, in 2019, the City contracted and commenced work on a project to repair the Unit 7 boiler by replacing the lower waterwalls and the pendant superheater with new boiler tubes clad with a special alloy (Inconel 622), highly resistant to corrosion. The lower waterwall tubes were replaced on all four sides of the boiler from just above the burner level down to the bottom of the boiler, a length of approximately 45 feet. The project also replaced all the tubes in the superheater with new boiler tubes, also clad with Inconel 622; and, WHEREAS, under certain operating conditions, it becomes necessary to spray the tubes where the steam exits the superheater. Following the completion of the boiler repair project, the Power Plant staff noticed that when operating Unit 7, the amount of spray attemperation required to control the outlet temperature of the steam leaving the superheater for the turbine was 200% greater than prior to the repair project; and, WHEREAS, the City notified the Contractor of the excessive amount of attemperation required to control the steam temperature leaving the boiler, and collectively the Contractor and the City tried to adjust how the boiler was operated to reduce the amount of spray attemperation to historically normal levels without success; and, WHEREAS, the City and the Contractor have agreed to the study that is to be performed by Babcock Power Services,who was deemed to have the experience and the expertise necessary to perform the study, and have agreed to split the cost of the study 50150. The City's ultimate goal of the study is to determine the remedy to reduce and return the amount of spray attemperation required to control the superheater outlet temperature to original design and historical normal levels, and then have the Contractor be responsible for implementing that remedy. NOW, THEREFORE, BE IT RESOLVED by the City Council of the City of Ames, Iowa, that procuring the services of Babcock Power Services of Marlborough, Massachusetts, in the amount of$69,300 to perform the Unit 7 Attemperator Spay Flow Study is hereby approved. ADOPTED THIS 131h day of September, 2022. e4 W- 4�z e 4:::� Renee kall, City Clerk John A. Haila, Mayor Introduced by: Betcher Seconded by: Junck Voting aye: Beatty-Hansen, Betcher, Corrieri, Gartin, Junck, Rollins Voting nay: None Absent: None Resolution declared adopted and signed by the Mayor this 13th day of September, 2022.